{"id":38,"date":"2022-02-05T17:14:38","date_gmt":"2022-02-05T17:14:38","guid":{"rendered":"https:\/\/merlintoolandwire.co.uk\/?page_id=38"},"modified":"2026-11-12T16:21:49","modified_gmt":"2026-11-12T16:21:49","slug":"brizy-38","status":"publish","type":"page","link":"https:\/\/merlintoolandwire.co.uk\/","title":{"rendered":"Brizy #38"},"content":{"rendered":"
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MERLIN <\/strong><\/p>\n

Extrusion Tool & Wire Ltd <\/span><\/p>\n

Small Ancillary Toolmaker, Specialist In 4-Axis Wire Erosion<\/span><\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/section>\n

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<\/strong><\/p>\n

MERLIN<\/strong><\/p>\n

Extrusion Tool & Wire Ltd<\/p>\n

Ancillary Tool Maker, Specialist in 4-Axis Wire Erosion<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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Who are we?<\/span><\/p>\n<\/div>\n<\/div>\n<\/div>\n

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Established in 1991, Merlin has been delivering precision engineering solutions from our facility in Redditch. From initial part and tool design to the final product, we specialise in advanced 4-axis wire erosion, ensuring accuracy and consistency at every stage of the process. <\/p>\n

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We work seamlessly from physical samples, dimensional sketches, or CAD drawings, supporting a variety of platforms including Rhino, RoboCam, and AutoCAD 2023. While we accept free-issue materials as standard, we\u2019re also equipped to source and supply materials on demand to meet your project requirements.<\/p>\n

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We work in partnership with Merlin Extrusion Services, a 3rd<\/sup> generation toolmaker for the Plastic Extrusion Industry.<\/p>\n

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Through our partnership, we have accrued over 30 years of knowledge and experience in this sector, enabling us to provide an unrivalled service.<\/p>\n<\/div>\n<\/div>\n<\/div>\n

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Find Out More<\/span><\/a><\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/section>\n
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Services We Offer<\/span><\/p>\n<\/div>\n<\/div>\n<\/div>\n

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We specialise in high-precision tool and wire extrusions tailored to the rigorous demands of modern manufacturing. Leveraging advanced techniques, we deliver engineered solutions that prioritise accuracy, efficiency, and uncompromising quality. Our capabilities support a wide range of industrial applications, ensuring performance you can trust, down to the micron.<\/span><\/p>\n<\/div>\n<\/div>\n<\/div>\n

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FABRICATION<\/strong><\/p>\n<\/div>\n<\/div>\n<\/div>\n

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We design and fabricate heads, dies, and calibrators for both flexible and rigid profiles. Our expertise also extends to forming equipment, including vacuum, water, and air tanks\u2014ensuring precision, durability, and performance across all extrusion applications.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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WIRE EROSION<\/strong><\/p>\n<\/div>\n<\/div>\n<\/div>\n

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We offer high-precision cutting of hard and complex materials using advanced 4-axis wire erosion technology. Trusted by the aerospace, press tool, medical, and automotive sectors, our process supports a wide range of demanding engineering applications with exceptional accuracy and consistency.<\/span><\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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EDM Cutting<\/strong><\/p>\n<\/div>\n<\/div>\n<\/div>\n

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We offer a non-contact machining process that introduces no mechanical stress to the workpiece, ensuring exceptional accuracy, repeatability, and tight tolerances, ideal for intricate and high-precision components.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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EQUIPMENT<\/strong><\/p>\n<\/div>\n<\/div>\n<\/div>\n

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Our Sodick, Fanuc, and Charmilles machines are equipped to handle everything from one-off components to small-volume production runs. We welcome all enquiries, no matter the scale or complexity.<\/span><\/p>\n

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Our Tooling<\/span><\/h1>\n<\/div>\n<\/div>\n<\/div>\n
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Up to Date Sodick Machine<\/span><\/p>\n

Easy Programming From DXf<\/span>\t <\/span><\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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Batch Jig work – Non submersed Aluminium Example <\/span><\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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4-Axis wired<\/span><\/p>\n

Full Flow Tubing Head <\/span><\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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Multi Layered Wiring<\/span><\/p>\n

Brass Calibrations <\/span><\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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Wiring Up To 220mm<\/p>\n

Water, Air And Vacuum Calibration<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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Turning Wiring And Spark Eroding<\/p>\n

Sizing Sleave<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

Enquire Now<\/span><\/a><\/div>\n<\/div>\n<\/div>\n<\/section>\n
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WORK WE’VE COMPLETED<\/span><\/p>\n<\/div>\n<\/div>\n<\/div>\n

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Truck Back Actors Rewired<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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Full Progression Press Tooling<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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Complex Gearing Drawing And Cutting<\/span><\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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Wiring Programming Undertaken on AutoCAD 2023, with Rhino and Cad Cam in support<\/span><\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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4 Axis Extrusion Tooling<\/span><\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/section>\n

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Testimonials<\/span><\/p>\n<\/div>\n<\/div>\n<\/div>\n

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“<\/span>It is always a pleasure working besides <\/strong><\/p>\n

B & B, We have a great working relationship and you always go above and beyond.<\/strong>“<\/span><\/p>\n

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-Meggitt <\/span><\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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“Always attentive to details and very professional.”<\/strong><\/p>\n

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-Blue Chip CNC Ltd<\/span> <\/strong><\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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“I have a fantastic working relationship With B & B and always go above and beyond for me. They are a great supplier to work with. Keep up the great work Stuart and Katie. I really appreciate all your hard work.”<\/strong><\/p>\n

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-Protaform Springs & Pressings Ltd <\/span><\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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Queries, Quotes and Enquiries<\/span><\/h1>\n<\/div>\n<\/div>\n<\/div>\n
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